Background

In the dynamic garment industry, operational efficiency is key to maintaining competitiveness. A large garment company faced recurrent challenges with needle breakage in their sewing machines, leading to significant production delays and increased costs. This case study examines how SB Analytics innovative IoT solution revolutionized their approach to this persistent problem.

Challenges/Problems

  • Frequent Needle Breakages: The company's sewing machines experienced frequent needle breakages, causing significant downtime.
  • Production Delays: Each instance of needle breakage led to halts in production lines, affecting overall output.
  • Increased Operational Costs: Constant monitoring and manual interventions to address needle breakages resulted in higher labor costs.
  • Quality Concerns: Broken needles often went unnoticed until later stages, risking the quality of the finished products and leading to waste.

Solutions

SB Analytics developed a tailored IoT solution to address these challenges:
  • Advanced Detection System: A system integrating a fine laser unit with an Arduino microcontroller was installed in the sewing machines. This setup was designed to detect needle breakages instantly.
  • Automated Machine Halting: Upon detecting a broken needle, the system automatically halted the sewing machine, preventing further damage and product quality issues.
  • Data-Driven Monitoring: The solution included a monitoring system that provided real-time data on machine performance and needle breakage incidents, allowing for better management and quicker responses.

Benefits

The implementation of SB Analytics' solution brought significant benefits to the garment company:
  • Reduced Downtime: The automated detection and halting system significantly decreased machine idle time. Post-implementation data showed a 40% reduction in downtime related to needle breakage.
  • Increased Production Efficiency: The decrease in machine stoppages led to a smoother and more efficient production process.
  • Cost Savings: The reduced need for manual monitoring and intervention resulted in lower labor costs. The company saw a return on investment within four months of implementing the solution.
  • Enhanced Product Quality: The timely detection of needle breakages ensured that fewer defective products reached later stages of production, enhancing overall product quality.

Conclusion

SB Analytics IoT solution effectively addressed the needle breakage problem in a large garment company, leading to improved efficiency, reduced costs, and enhanced product quality. This case study demonstrates the potential of IoT technology in resolving operational challenges in the garment industry and sets a precedent for other companies facing similar issues.

Over 1200+

Satisfied Clients and Growing

Gaurav Dewangan

Khushbu Jain

SB Infowave's extremely professional approach and innovative creatives make them a great team to work with. The ease of working, their accessibility and responsiveness, and their fresh ideas in performance marketing (PPC) and SEO make them a great association for Birla High School – Kishangarh. SB Infowaves is the one-stop solution for all things creative or digital and has a unique approach to the most mundane things. All in all, we have loved working with SB Infowaves.

Mr Sourabh Kumar Guha

SB Infowaves worked wonders for our marketing and web development. Within two months, we achieved a remarkable 5X increase in sales through Facebook and WhatsApp. Their expertise revolutionized our brand, captivating our audience and driving phenomenal success.

Niyor Perfumes

SB Infowaves provides the best web development and digital marketing services. They are experts in creating great websites and promoting businesses online. Choose them for outstanding online solutions!

Rakesh Gupta

SB Infowaves all team are highly technical and highly trained professional in each domain.They were never given false hope with our projects and we found strong time commitment for projects. we managing our services since long time with fully trust worthy relationships.My best wishes with graceful journey for all team.

TraderG

We have been working with SB Infowaves for a long time now for call centre services. The overall team and the managers are highly trained and professional. I can safely rely on these people in terms of accuracy of tasks and timeliness of deadlines. Great experience and always a pleasure to connect with them. All the best to the entire team for all future endeavors.

Star Swati

The best website developers with ability to create anything. You can find here the full range of services - designing, marketing, seo, ai, data mining, brainstorming, everything you can ever require to build your digital infrastructure. I am here from 5 years and expect to continue for same. Must go ahead with its services.

SJC Web Support

A fantastic company who provide an excellent professional service. They built me a fully encompassing website including building an AI model with phenomenal accuracy. This was done in a timely manner with exceptional value for money. I highly recommend them.

Darren Harding
Read More Reviews
Read Our Reviews From All Over World.

Unleash the Sales Beast Within and Watch Your Revenue Soar!

GET A FREE ANALYSIS OF YOUR WEBSITE NOW!